Job Title: Multiskilled Maintenance Technician

Reports To: Maintenance Manager.

Key Responsibilities:

Preventative and Predictive Maintenance:

• Execute total preventative maintenance (TPM) schedules on all manufacturing equipment, including mechanical, electrical, hydraulic, and pneumatic systems.
• Conduct regular inspections of machinery, equipment, and facility infrastructure to identify potential issues and proactively address wear or damage.
• Lubricate, clean, and replace parts as necessary to maintain equipment in good working condition.
• Assist in the development and improvement of TPM schedules and procedures.

Troubleshooting and Repair:

• Diagnose mechanical, electrical, hydraulic, and pneumatic issues in production lines, equipment, and support systems.
• Troubleshoot complex machinery problems to identify root causes of breakdowns with minimal downtime.
• Perform timely repairs and replacements of defective parts and components.
• Utilize diagnostic tools and equipment to effectively identify and resolve issues.
• Provide on-call support for urgent issues outside of regular working hours as needed.

Installation and Set-up:

• Assist in the installation, commissioning, and repositioning of new or existing machinery and equipment.
• Ensure proper setup and functionality of equipment after installation or repair.

Documentation and Reporting:

• Maintain accurate and detailed records of all maintenance activities, including inspections, repairs performed, parts used, and downtime incidents using a Computerized Maintenance Management System (CMMS).
• Prepare maintenance reports by collecting, analysing, and summarizing information and trends.
• Communicate effectively with supervisors and production teams regarding equipment status, potential issues, and completed work.

Safety and Compliance:

• Strictly adhere to all company safety policies and procedures, including Lockout/Tagout (LOTO) protocols.
• Ensure all maintenance activities are performed safely and that equipment complies with relevant safety standards and regulations.
• Promote a safety culture and awareness within the work area.
• Maintain a clean and organized work environment.

Inventory Management:

• Monitor maintenance inventory, ordering parts and supplies as needed to ensure availability.
• Log usage of spare parts.
• Review common failure modes with rom manager and review spare criticality and stock levels.

Continuous Improvement:

• Participate in root cause analysis (RCA) following equipment breakdowns to prevent recurring issues.
• Identify opportunities to improve equipment reliability, efficiency, and maintenance procedures.
• Contribute to continuous improvement initiatives within the maintenance department.

General Duties:

• lifting equipment as required (with appropriate certification).
• Assist visiting specialist engineers when necessary.
• Support and train production workers on routine preventative maintenance tasks.
• Keep up to date with current and developing manufacturing and engineering trends regarding maintenance.

Working Conditions:

This is a 40-hour per week position. While the standard working hours are scheduled Monday to Friday, you must be prepared to work a shift pattern that may include early mornings, evenings, or nights, depending on operational requirements.

Essential Qualifications & Skills

• Formal Qualifications: A relevant Level 3 qualification (or equivalent) in a multi-skilled, electrical, or mechanical engineering discipline, such as an NVQ or City & Guilds.
• Experience: Proven experience working as a maintenance engineer in a fast-paced manufacturing or industrial environment.

Electrical Expertise:

• Strong electrical fault-finding and diagnostic skills.
• Proficiency with PLCs, sensors, and control systems.
• A firm understanding of electrical drawings and schematics.

Mechanical Expertise:

• Experience with hydraulics, pneumatics, gearboxes, and rotating machinery.
• A good grasp of mechanical fitting and fabrication.
• Ability to perform planned preventative maintenance (PPM) to a high standard.

Soft Skills:

• Excellent problem-solving abilities and a keen eye for detail.
• Strong communication and teamwork skills.
• Comfortable using a Computerised Maintenance Management System (CMMS).

Desired, but Not Essential

• A relevant apprenticeship.
• Additional certifications, such as the 18th Edition IET Wiring Regulations.
• Experience in FMCG and industrial manufacturing advantages.
• IOSH trained