️ Process Safety Engineer – DSEAR Specialist

Location: Can be based anywhere across the UK

Salary: £58,000 - £60,000

Type: Full-Time | Permanent

Role Summary

As the Process Safety Engineer, you will be responsible for ensuring the site’s compliance with DSEAR regulations, supporting risk assessments, and driving continuous improvement in process safety performance. You’ll work closely with engineering, operations, and EHS teams to identify hazards, assess risks, and implement robust safety controls.

Key Responsibilities

* Lead and support DSEAR risk assessments, zoning classification, and mitigation strategies.

* Develop and maintain process safety documentation, including HAZOPs, LOPAs, DSEAR and SIL assessments.

* Provide technical guidance on flammable substances, explosive atmospheres, and ignition source control (HAC)

* Collaborate with engineering and operations teams to ensure safe design and operation of plant equipment.

* Support COMAH safety report updates and regulatory compliance activities.

* Investigate process safety incidents and near misses, identifying root causes and corrective actions.

* Deliver training and awareness sessions on DSEAR and process safety best practices.

* Stay up to date with relevant legislation, standards, and industry developments.

Requirements

* Degree in Chemical Engineering, Process Safety, or related discipline.

* Proven experience in a COMAH-regulated chemical or pharmaceutical environment.

* In-depth knowledge of DSEAR regulations, risk assessment methodologies, and hazardous area classification.

* Familiarity with ATEX, PSM, and other relevant standards.

* Strong analytical, communication, and stakeholder engagement skills.

* Experience with process safety software/tools

What We Offer

* A technically challenging and rewarding role in a safety-critical environment.

* Competitive salary and benefits package.

* Opportunities for professional development and further training.

* A collaborative and safety-first culture